Capabilities

Design for high and low volume manufacture

I specialise in designing scientific instruments, consumer products, and medical devices that incorporate injection mouldings, castings, sheet metal, machined, vacuum-formed, and laser-sintered components for both high and low volume manufacture

With over 25 years of experience, I offer a comprehensive range of product design and engineering services tailored to meet your unique needs. I am committed to delivering high-quality, innovative solutions that optimise every aspect of product development. From the initial concept to final production, I ensure your product is designed with precision and engineered for efficient manufacturing and long-term success.

Product Design Consultancy

My extensive experience and expertise enable me to provide a unique approach to new product development. I focus on realising your goals and expectations, proving the success of these early in the process. My low overheads allow for a cost-effective product development process

Feasibility study

After our initial briefing meeting, I generate the functional specification for your product. I explore manufacturing concepts, functionality targets, environmental considerations, and cost options to align with your goals and market needs.

concept design

Using SolidWorks 3D CAD tools and 3D printing, I develop 3D CAD and physical models that demonstrate the product's functionality, style, manufacturing concepts, and overall look and feel.

detailed design

I analyse the fits between components, specify materials, and create detailed manufacturing drawings. I identify suppliers and hold meetings to optimise the design for lean manufacturing and finalise costs.

prototype and test

I produce a final prototype and refine the design if necessary. I conduct studies and tests to ensure the product meets its intended use and transportation requirements. Finally, I release the data for manufacture.

Mechanical Design

My contract design engineering service provides you with expert support throughout the product development process. Whether you need additional design capacity or specialised detailing expertise, I am here to help.

Mechanical Design

I design components and assemblies for reliable and efficient manufacturing, including injection mouldings, sheet metal, cast, and machined parts.

Design for Manufacture

I ensure your product is designed with manufacturability in mind, optimising the functionality-to-cost ratio and maximising efficiency.

Project Management

From concept to production, I manage your project to ensure it is delivered on time and meets the highest quality standards.

Value Engineering

My value analysis and engineering services help you improve your product’s performance while reducing costs. By re-engineering existing products and processes, I enable you to achieve greater efficiency and profitability.

Cost Optimisation

Your product’s components and manufacturing processes are analysed to identify opportunities for cost savings.

Design Improvements

I re-engineer your products to improve performance and ensure robust manufacturing and assembly.

Supplier Sourcing

I help you find suppliers who meet your production needs while optimising costs.

Reverse Engineering

If you need to recreate an obsolete product or produce manufacturing documentation for an existing product, I can help. I thoroughly analyse your product to understand its design and functionality, then I create detailed documentation and models for further development or production.

Detailed Analysis

I break down your product to understand its components, functionality, and methods of manufacture. I identify specific functionality and production constraints.

Re-Engineering

I develop optimised versions of your product, incorporating cost-effective manufacturing technologies and processes. I also implement any design enhancements.

Documentation

I prepare a complete manufacturing documentation pack to ensure consistency and quality during production. This includes solid models, fully toleranced part drawings, assembly drawings, tolerance analysis and bills of materials with supplier quotes as required.

Prototyping and Rapid Production

My 3D printing and prototyping services allow me to produce models and prototypes quickly for testing and evaluation. This rapid turnaround enables you to refine your designs and move efficiently from concept to production.

3D Printing

I use state-of-the-art 3D printing technology to create prototypes and proof-of-concept models.

Functional Prototypes

I create prototypes that can be tested for functionality, enabling critical design adjustments before full-scale production.

Rapid Turnaround

My in-house capabilities mean prototypes can be delivered and analysed quickly, keeping your project on schedule.

Fast Response

From brief to prototype in as little as 24 hours.

Highly Competitive

My charges are among the most competitive.

Experience

Over 25 years of expertise in product development and design.

Innovation

My designs consistently exceed client expectations.

i-design is a product development consultancy, 3d mechanical design and 3d printing company based on the Devon / Cornwall border, covering the UK.